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CABLED HANDHELD TOOLS

We offer the latest generation of intelligent cabled DC handheld tools available on the market. All our tools have built-in torque transducers and angle encoders and offer the perfect blend of high speed, low consumption and torques up to 200 Nm!

 

Part of our selection eliminate reaction forces thanks to the unique pulse drive technology.

 

 

Examples of Applications

Estic has supplied the most advanced nutrunner systems to automotive, aviation and other industries and received high evaluations. The electric handheld nutrunner "Handy 2000 Lite" is produced by Estic using the finest electronic control, machinery and program technology available. The "Handy 2000 Lite" nutrunner is created based on the concepts of high-quality, environmental friendliness, variety system and ergonomic design.

 

It incorperates pulse technology to reduce the reaction during fastening as well as the working load to the operator. The required torque values are read 1/2000 of a second to control the subsequent fastening force (electric current). The Handy 2000 Lite allows highly accurate and safe fastening without the need of a reaction device. As no reaction device is present, no oil is present and the need to maintenace the tool every 50000 is eliminated. 

 

The controller also supports multi channels as a standard. Tightening, loosening and retightening are necessary to detect the fitting or cross-thread condition in the bolt fastening operation. You can avoid the troublesome channel change operation and simply carry out the fastening in continuity by continuously defining the necessary fastening channels as one multi channel system. 

Pistol tools up to 120 Nm, angle tools up to 600 Nm and straight tools up to 420 Nm.

 

To download the brochure, click here.

Swing Bearing
A bearing is assembled to the lower frame of the excavator.
Counter Weights
A counter weight of 10 tons is assembled to the back of an excavator.
Gearbox Assembly
Assembly of the gearboxes on the rear of an excavator.
Hydraulic Valve Assembly
Hydraulic valves are to be assembled by several sizes of bolts, nuts and plugs. The challange was to realize this using only 2 tools.
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DOGA tools are designed for lower torque outputs. Their electric screwdrivers provide you with a wide range of torques (from 0,08 to 4,41 Nm) and rotation speeds. Their brushless electric screwdrivers on the other hand are designed for high production environments. They are maintenance free, which reduces their life-time cost. Their biggest assets is their price/performance ratio. 

 

They have the following characteristics:

  • High comfort lever: thanks to ergonomic design and low sound and heat emissions

  • Virtually maintenace free: brushless motor, no carbon brush, trigger and reverse are contactless switches, over-heat and over-current built in alarms

  • Increased production quality: ESD protection, accurate clutch and softstop clutch mechanism

  • Controllers: SMPS technology (switching modulation): the connected screwdriver always delivers constant rotation speed and fastening force even for demanding fastening processes (soft joint, self-tapping tightening...)

  • Counting and Poka Yoke unit: low cost traceability solution to increase the quality of manufacturing. The unit detects screw omission, cross thread, washer omission etc. 

 

Brochures:

 
 

The most productive automotive manufacturing plant in Europe found Stanley tools to have an up to three times lower lifecycle cost compared to its most direct competitor. Their low maintenace costs and famous reliability is why they are used in the largest manufacturing plants worldwide. 

 

Stanley offers pistol tools up to 100 Nm, angle tools up to 400 Nm and straight tools up to 2000 Nm.

 

They boast the following features:

 - Stanley's patented Adaptive Tightening Control technology gives more consistent torque     results by automatically adjusting for different joint rates

 - QPM systems reduce the frequency of maintenance with increased Mean Time Between     Failures from long life components

 - Common modular controllers and tool components allow a smaller inventory of     interchangeable parts

 - QPM enables flexible manufacturing. A single tool can be set to assemble joints of different target torque levels. 

 - Error Proofing :  QPM compares fastening results to eliminate missed fasteners. 

 - Ergonomics: QPM ATC prevents sudden downshifting which can reduce operator fatique and torque reaction impulse. 

 - Controllers have the ability to synchronize multiple spindles and provide one data network connection for multiple spindles. 

 

Brochures:

 - Tools

 - Gen IV Controllers

 - Gen V Controllers

 

Intelligent Air Tools

Stanley's PSI tools are the only transducerized impact tools on the market. They offer the power of an impact tool optimized for operator comfort by delivering smooth and accurate high speed performance across a wide range of free running fasteners on hard to medium joint rates with light to medium duty cycles; all of this with virtually no torque reaction. 

 

The controllers control the fastening process by stopping the tool after achieving the programmed torque and/or angle target and error proofing the operation with batch counting, process control I/O, and various types of network connectivity for numerical results. Simple MENU programming reduces the set-up time. 

 

Options for the controller include up to eight parameter sets and internal data storage with the Data Transfer Unit; various fastening features include downhift, joint conditioning, and linked parameter sets; and plant integration using our traceability software, barcode scanning, socket tray parameter set selection, remote switches and an internal label printer. 

 

To download the Brochure, click here.